Kx250 electric starter kit (1990-2004)

Kx250 electric starter kit (1990-2004)

Price range: $1,125.00 USD through $1,245.00 USD

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Description

This kit fits the KX250 from 1990* to 2004 This kit is a non charging stator type, so you will have to recharge your battery every 100-125 starts. There are some lighting stator on the market that could be used to transform this in a charging configuration.

*1990 and 1991 requires the flywheel to be replaced by 1992+ flywheel.

You will be getting:

Aluminum billet cover
Main ring gear
Crown gear
Intermediate gear
General bearings
Bolting shaft
Gaskets and hardware
Electric motor
Battery box
Harness
Relay
Push button
 

The complete kit with lithium battery will add 5.7 lb.

Tools required

  • 3/8 drive socket wrench
  • Socket wrench extension
  • 8mm socket
  • 10mm socket
  • 17mm socket
  • 5mm Allen drive bit (long tip)
  • 4mm Allen drive bit
  • 60-150 in-lb torque wrench
  • ½ drive 150 ft-lb torque wrench
  • RTV silicone
  • ATF oil

Main steps installation

  1. Battery box and wiring harness installation.
  2. Main gear installation
  3. Starter housing installation
  4. Starter and battery connection
  5. Side panel and seat re-installation

PRESS THE BUTTON AND GO HAVE FUN !!

Maintenance

It is recommended to flush the oil after the first ride to eliminate particles generated by the gears first meshing and break in. Taking cover off to remove all particles is recommended versus only using the drain plug.

On a normal basis, change the oil at the same time as transmission oil.

Warranty Items

All merchandise manufactured by Panthera Motorsports has a warranty against manufacturing defects for a period of one (1) year from the date of original shipping. (See details)

Benefits

Tired of kicking?! Boost your old KX250 with our electric start.

Additional information

Weight 15 lbs
Dimensions 11 × 11 × 10 in
Battery

Battery Not included, Battery Included
Year

1992-1997 (90-91 need 92 flywheel), 1998-2004
KX250 ELECTRIC STARTER KIT 1990-2004 (KAW02-000) — exploded diagram

Click to expand

# Part Name Qty Price
01 KX250 STARTER HOUSING KAW02-M01 1 $500.00 USD
02 FLANGE, KX250 '98-'02 KAW02-M02.2 1 $65.00 USD
03 gasket, main starter housing, kx250 KAW02-GA01 1 $12.15 USD
04 Electric motor, standard (2b,ccw) YAM01-E02 1 $96.00 USD
05 STARTER FLANGE, KX250 ('92-'97) KAW02-M02.1 1 $90.00 USD
06 CR250 starter gear cap HON08-M01.2 1 $50.00 USD
07 GASKET, starter cap YAM01-GA02 1 $9.25 USD
08 MAIN GEAR (ONEWAY GEAR) YAM01-G01 1 $135.00 USD
09 Crown gear 38/18 YAM01-G02A 1 $72.00 USD
10 Torque limiter gear YAM01-G03A 1 $115.00 USD
11 Bolting unit YAM01-M04 1 $28.00 USD
12 BEARING 18 PAN00-B18 1 $10.77 USD
13 BEARING 19 PAN00-B19 4 $2.54 USD
14 BEARING 20 PAN00-B20 1 $15.23 USD
15 M8 COPPER CRUSH WASHER PAN00-F29 1 $2.00 USD
16 SHCS M6X25mm, SS PAN00-F46 3 $0.77 USD
17 SHCS, M6x35mm, SS PAN00-F47 1 $0.77 USD
18 BHCS M8x12mm SS PAN00-F50 1 $0.77 USD
19 SHCS M6x40mm, SS PAN00-F56 1 $2.00 USD
20 SHCS M6X20mm, SS PAN00-F83 2 $0.77 USD
21 SHCS M6X20mm, SS PAN00-F82 4 $0.77 USD
22 1/16 NPT 90deg breather vent PAN00-F105 1 $3.00 USD
23 CR250/RM250/YZ250F - battery box assembly HON08-T01A 1 $150.00 USD

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