KDX220/200 electric starter kit (1989-2006)

Price range: $975.00 USD through $1,095.00 USD

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Description

This kit fits the KDX220 and KDX200 from 1989 to 2006. This kit is a non charging stator type, so you will have to recharge your battery every 100-125 starts. There are some lighting stator on the market that can be used to transform this in a charging configuration.

You will be getting:

  • Aluminum cover
  • Main ring gear
  • Crown gear
  • Intermediate gear
  • General bearings
  • Bolting shaft
  • Gaskets and hardware
  • Electric motor
  • Battery box
  • Wiring harness
  • Starter relay
  • Push button

The complete kit with lithium battery will add 5.7 lb.

Tools required

  • 3/8 drive socket wrench
  • Socket wrench extension
  • 8mm socket
  • 10mm socket
  • 17mm socket
  • 5mm Allen drive bit (long tip)
  • 4mm Allen drive bit
  • 60-150 in-lb torque wrench
  • ½ drive 150 ft-lb torque wrench
  • RTV silicone
  • ATF oil

Main steps installation

  1. Battery box and wiring harness installation.
  2. Main gear installation
  3. Starter housing installation
  4. Starter and battery connection
  5. Side panel and seat re-installation

PRESS THE BUTTON AND GO HAVE FUN !!

Maintenance

It is recommended to flush the oil after the first ride to eliminate particles generated by the gears first meshing and break in. Taking cover off to remove all particles is recommended versus only using the drain plug.

On a normal basis, change the oil at the same time as transmission oil.

Warranty Items

All merchandise manufactured by Panthera Motorsports has a warranty against manufacturing defects for a period of one (1) year from the date of original shipping. (See details)

Benefits

Tired of kicking?! Boost your old KDX with our electric start.

Additional information

Weight 10 lbs
Dimensions 10 × 11 × 11 in
Battery

Battery Not included, Battery Included

KDX200/220 ELECTRIC STARTER (KAW03-000) — exploded diagram

Click to expand

# Part Name Qty Price
01 KDX220/200 HOUSING, ELECTRIC STARTER KAW03-M01 1 $500.00 USD
02 STARTER FLANGE, KDX220/200 KAW03-M02 1 $100.00 USD
03 KDX220/200 STARTER HOUSING GASKET KAW03-GA01 1 $12.25 USD
04 Electric motor, standard (2b,ccw) YAM01-E02 1 $96.00 USD
05 CR250 starter gear cap HON08-M01.2 1 $50.00 USD
06 Torque limiter gear YAM01-G03A 1 $115.00 USD
07 Crown gear 38/18 YAM01-G02A 1 $72.00 USD
08 GASKET, starter cap YAM01-GA02 1 $9.25 USD
09 MAIN GEAR (ONEWAY GEAR) YAM01-G01 1 $135.00 USD
10 CR250 (1987-2001) bolting unit HON12-M04 1 $59.50 USD
11 BEARING 18 PAN00-B18 1 $10.77 USD
12 BEARING 19 PAN00-B19 4 $2.54 USD
13 BEARING 20 PAN00-B20 1 $15.23 USD
14 M8 COPPER CRUSH WASHER PAN00-F29 1 $2.00 USD
15 SHCS M6X25mm, SS PAN00-F46 4 $0.77 USD
16 SHCS M6x50mm, SS PAN00-F60 1 $0.77 USD
17 M5 - 20MM PAN00-F65 2 $0.77 USD
18 M6 - 10 MM PAN00-F86 4 $0.77 USD
19 DRAIN PLUGS, BUTTON HD M8x8mm PAN00-F157 1 — Not sold separately
20 1/16 NPT 90deg breather vent PAN00-F105 1 $3.00 USD
21 CR250/RM250/YZ250F - battery box assembly HON08-T01A 1 $150.00 USD